|
|
Very little is obvious in the transformation of the glass
tube, and all too often we tend to take quality for granted.
For the production of just one type of vial, nine possible
suppliers come into play, and we perform thirty-two separate
processes, with five stages of control and the possibility
of creating up to 146 different types of flaws. The same
applies to our bottle production.
In
2004 alone we tested nine different suppliers of lubricating
fluid for cooling the punches in the bottle shapers. This
is just one of the many aspects to consider when it comes
to improving the quality, optimizing the output of production
and reducing rejects (fewer internal residues=lower costs
for the client). In the production cycle of a bottle, lubrication
of the punches is oone of the twenty-eight processes that
are carried out and, by itself, it could be the cause of
as many of six different families of defects. For this reason,
when one of our experts tests a lubricant with the viscometer,
he is guaranteeing the quality of a bottle.
We
prefer to devote our energy to improvement, development,
to guaranteeing and increasing the concept of "injection"
in a glass tube. Today, producing a vial or bottle involves
a considerable effort from the point of view of technology
and human resources, just because the container of a pharmaceutical
product is such a serious thing. That is why are energy
has been applied, for many years, to control of the details.
We
now produce seven different types of vials, eight different
types of bottles and very shortly we will begin production
of syringes.
|